Engineering and consulting services in the field of electrical networks
The energy transition poses challenges from the transmission grid to the industrial grid.
Future-proof electrical grids in the age of decentralized energy
The paradigm shift in energy supply from large centralised producers to small decentralised renewable generation plants poses new challenges for both electricity grid operators and industrial customers.
If operators and industrial customers want to be technologically prepared for the future, Iqony is exactly the right partner. The engineering and consulting company has over 40 years of experience in the field of electrical grids for grid operators and industrial customers.
Iqony offers:
Iqony's services in the field of electrical networks include:
- Modelling of electrical networks – from extra-high voltage to low voltage, including all standard components
- Load flow calculations
- Short-circuit calculations according to VDE 0102 Part 0 (DIN EN 60909), IEC 60909, ANSI or 'complete'
- Dynamic simulations (RMS/EMT)
- Stability analyses
- Design/dimensioning of components
- Creation and review of protection concepts, including selectivity analysis
- Arc flash analysis
- Reliability considerations
- Determination of network key figures
- Harmonic analyses
- Planning services for the electrical connection of thermal and renewable energy generation plants, as well as battery storage systems, in accordance with VDE application guidelines
Technical feasibility and economic efficiency are always evaluated in the calculations, and supplementary services are offered. For example, an on-site inspection of the plant may also be carried out to assess the current situation.
Iqony always develops model structures and possible operating scenarios in consultation with the customer.
Why are grid calculations needed?
Grid calculations are the cornerstone of the expansion and operation of electrical grids. Static grid calculations are part of daily operations. However, with the increased integration of renewable energy sources, the incorporation of battery storage systems, and large electrical consumers such as large heat pumps and electrically powered hot water generators—and, as a result, grid operation often approaching capacity or stability limits—additional grid calculations and analyses have become absolutely essential.
Grid calculations cover a wide range of topics, from component sizing to complex stability analyses. With the help of steady-state and dynamic grid calculations, the suitability of generation plants and consumers for integration into the public or industrial grid can also be analyzed. To illustrate this broad spectrum, the following examples are provided: a) Stability analysis of an industrial grid during self-consumption, b) Protection analysis including selectivity assessment and arc fault calculation for an industrial grid, c) Optimal sizing of a transformer with a tap changer, taking into account extreme operating conditions.
Iqony uses the proven grid calculation software DIgSILENT PowerFactory. All common components such as generators, transformers, lines, and loads can be modeled with it. Battery systems, photovoltaic systems, or wind farms can also be implemented. For dynamic simulations, control systems such as voltage control and turbine controllers can be modeled. In practice, there are virtually no limits to the implementation of control or regulation concepts. Therefore, even complex environments with a wide range of issues are effectively addressed.
Modelling of electrical networks from extra-high voltage to low voltage, including all standard components. Virtually all common components, such as generators, renewable energy sources, batteries, lines and cables, transformers and consumers, can be represented. Modelling also includes the implementation of control systems such as voltage regulators, turbine controllers and battery controllers. However, the level of detail for modelling components and controllers depends on the specific issue at hand.
Load flow calculations are used, among other things, to dimension operating equipment or to identify bottlenecks and voltage limit violations in a network. For example, the required cable cross-section for the maximum operating current is calculated.
Short-circuit calculations are performed in accordance with one of the following standards, depending on requirements: VDE 0102 Part 0 (DIN EN 60909), IEC 60909, ANSI or 'complete'. Short-circuit calculations are essential for dimensioning components, alongside load flow calculations. For example, switchgear must be designed for the maximum short-circuit currents that may occur in order to prevent damage in the event of a fault. Short-circuit calculations are also an integral part of stability analyses in dynamic simulations, in which their influence on generation units and consumers is analysed. The calculation of the maximum and minimum short-circuit current also plays a central role in protection and selectivity analysis.
Dynamic simulations (RMS/EMT) are used to analyse processes in the time domain. For example, the influence of faults on the frequency and voltage curve over time can be analysed. Another example would be to investigate the behaviour of a refinery network when intercepting for internal use. All these simulations also take into account dynamic characteristics such as the voltage and turbine controllers of conventional generation plants or the active and reactive power control of a battery system.
Stability analyses focus on investigating whether the network (area) under investigation can be operated stably under all possible conditions. A rough distinction can be made between three categories: 1) frequency stability, 2) voltage stability, 3) angle stability. In most cases, several categories are considered simultaneously in order to obtain a comprehensive picture of stability.
For new installations, a specific protection concept must be drawn up at the outset. For existing installations, the protection concept must be reviewed in the event of significant modifications or extensions. The creation and review always includes a selectivity analysis to identify any selectivity problems and remedy them by adjusting parameters.
Arc flash calculations are performed to "determine the arc flash hazard distance and incident energy to which employees may be exposed while working on or near electrical equipment" [IEEE1584-2002]. Various calculation methods are used for this purpose: IEEE-1584 - 2002, IEEE-1584 - 2018, NFPA 70E, DGUV 203-077. Knowledge of arc flash calculation is of great importance for the dimensioning of electrical installations, the selection of suitable protective equipment, the assessment of short-circuit risk and the planning of protective measures to minimise the effects of short circuits, such as fire protection and the requirements for personal protective equipment (PPE).
Reliability assessments aim to evaluate the reliability of the network and identify measures for improvement in order to ensure safe and stable operation. Various factors are taken into account, such as the failure rate of components, the effects of environmental influences and the effectiveness of protective measures.
Determining network key figures serves to evaluate the reliability of electrical networks. This involves calculating, for example, the average number of interruptions and their duration per customer per year. In the course of the analysis, measures for improving reliability are developed where necessary.
Harmonic analyses are used to evaluate the distortion of voltage and current caused by harmonics and to determine whether the distortion values are below the limit values (as a rule, the standards IEC 61000-3-6 and IEC 61000-2-4 are used here). Harmonic-generating components such as converters are taken into account and, if necessary, measures to reduce harmonics are developed.
Planning services for the electrical connection of thermal and renewable energy generation systems, as well as battery storage systems, in accordance with VDE application guidelines. Generation systems must meet the requirements of the VDE 41xx guidelines. Iqony can support customers in both the planning and certification processes. During the planning phase, for example, simulations can be used to assess whether the requirements can be met. In the complex certification process, Iqony can coordinate with the certifier, manufacturer and customer and provide support with its extensive expertise.
Selected references
- Grid stability calculation for the TotalEnergies refinery grid in Leuna
- Load flow calculations, short circuit calculations, dynamic simulations, stability calculations for Steag refinery power plant in Leuna
- Load flow and short circuit calculations to optimise the plant layout with regard to switchgear, integration of large heat pumps, electric boilers and short circuit current limiters for Stadtwerke Duisburg and Entsorgungsgesellschaft Krefeld GmbH
- Load flow and short circuit calculations, protection and selectivity analysis for: RAG AG Brunnenwasserhaltung Reden, Saarlouis cogeneration plant, mobile heating centres in Völklingen, AVA-Velsen waste recycling plant, Fresenius Medical Care-St. Wendel, Sömmerda 2-3 CHP plant, district heating supply iKWK-Camphausen
- Protection, selectivity analysis and arc fault analysis for BP refineries in Horst and Scholven, Gelsenkirchen
- Dimensioning of high-voltage grid connections for various data centres
- Protection and selectivity analyses for various data centres and their high-voltage grid connections
- Replanning of 110-kV plant feed as a replacement for 35-kV feeds at Evonik Industries' Herne plant
- Network calculations for the expansion of Evonik Industries' Antwerp plant
- Development of the protection concept for the medium-voltage grid of Evonik Industries at its Worms plant
- Basic study on target grid planning for BP/Ineos at the Cologne plant
- Short-circuit current calculation for the Hoesch AG steelworks in Hohenlimburg
- Investigation of the black start capability of combined cycle power plants
